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If you know someone with a welder, have him weld a nut to the plug. It's by far the fastest, easiest, least destructive method. If it's the kind I'm thinking of, with the square hole in it for a ratchet, you can get plug sockets that are a better fit and less likely to cam out if it's stripped...

RTV is easy to get loose with a putty knife. With a little hammer, just tap the knife into the seam, then tap it sideways around the housing. I have a sharpening stone I use to sharpen the edges of my knife and touch it up after each use. Sails right through gaskets, RTV, paint, etc. If you...