how do you figure 1K to set-up the D44
GOOD quality chromo shafts (Alloy USA, Superior, etc) were around $600 a set last I checked, adding a couple decent U-joints will run you another $350 or so.
Cheaper shafts (Yukon, etc) are much less of an upgrade (that some might argue are not even as strong as the stock shafts with 760s/welded caps).
Don't put out using axles from the '02 &up trucks either (
BOTH the F250 AND F-350). The '05up ones are even 35 spline throughout (find the 60 from a wrecked one that was hit in the rear maybe).
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There once was a time when I too thought chromo shafts were the big hot ticket (even wishing they'd be available for the D35), but when I poke around on Pirate (among other places) and see everyone is still busting up their D44 shit (along with seeing destructive strength tests done that show chromo D44 shafts are a mere 15% or so stronger than stock stuff), I've began to think otherwise, the chromo bling just isn't worth it (the 760s and welded caps alone are good for a 15% strength increase).
At this rate you're breaking the thing, it'd be pointless to continue dumping $$$ into it (you might get 3-4 trips out of it instead of just one or two). It'll just be that much longer before you'll be able to afford getting the 60 anyway.
The only other option is to quit mashing the gas as much maybe.
Anyway, I'll bow out. Good luck on it.